Inductive Proximity Switch Circuit

Simple Inductive Proximity Switch Circuit designed by using IC TCA505BG from Siemens. TCA505BG is a IC for Inductive Proximity switch with short circuit production. It has wide Supply Voltage Range from 4V to 40V. It consumes low current less than 0.8mA. This IC has short circuit and overload protection of output stages and external components.




What is Proximity Switch?

Proximity can be defined as Closeness, Here proximity switch is a device or sensor detecting the proximity that is closeness of some object.

This Inductive Proximity switch circuit detects near by objects which have magnetic characteristics like metal objects.

Circuit Diagram

Components Required (BOM)

1C2, C3, C40.1µFC_0805_2012Metric3
2C13.3PHC_0805_2012Metric1
3C510µFC_0805_2012Metric1
4R2, R3, R5680ΩR_0805_2012Metric3
5R110kΩR_0805_2012Metric1
6R41KΩR_0805_2012Metric1
7L1680µHL_Axial_L5.3mm_D2.2mm_P7.62mm_Horizontal_Vishay_IM-11
8D1, D2LEDLED_0805_2012Metric2
9U1TCA505BGSOIC127P600X175-16N1
10RV110KΩPotentiometer_Bourns_3296W_Vertical1
11J1Conn_01x04_MalePinHeader_1x04_P2.00mm_Vertical1

Construction & Working

Main part of this proximity Switch circuit is Sensing Inductor L1, Use Inductor wire wound range from 490µH to 720µH as a Sensing Inductor L1, test with the prototype before fixing the L1 Value.

This Circuit designed to operate with 12V DC supply. Depends on Inductor L1 Value and tank circuit L1, C1 inductive proximity sensing range will vary on an average 3mm – 15mm. In this circuit D1 LED indicates the detection of metal or proximity. D2 LED indicates the no detection of metal or proximity.

Inductive ProximityD1 LEDD2 LED
No Metal Detection OFFON
Metal Detection ONOFF

We can use this signal to drive Relay device to control or automate operation.

Printed Circuit Board

Inductive Proximity Switch Circuit PCB Gerber files.

Interactive Board Viewer

     




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